Aim
To improve access to gold-standard offloading for diabetes-related foot ulcers in regional Queensland through the implementation of instant total contact casting.
Outcomes
- 30 plantar DFUs successfully offloaded since iTCC implementation began in August 2024.
- 44% of ulcers fully healed by the last recorded use of iTCC.
- 60% of podiatry staff at Kirwan actively participating in iTCC application.
- No reported adverse events or major complications.
- Improved clinician confidence and skill in evidence based DFU management.
- Increased access to gold-standard offloading without referral to tertiary hospital.
Background
Diabetes-related foot ulcers (DFUs) are one of the most serious and costly complications of diabetes, contributing to prolonged hospitalisations, lower limb amputations and reduced quality of life (McDermott et al., 2023). In Australia, diabetes management costs the health system an estimated $1.6 billion annually (AIHW, 2024).
A central component of effective DFU treatment is pressure offloading—yet evidence-based offloading interventions remain under-utilised, particularly in regional settings (Raspovic & Landorf, 2014) National and international guidelines recommend non-removable knee-high offloading devices as the gold-standard treatment for non-ischaemic plantar DFUs, due to their superior healing outcomes and improved adherence (Lazzarini & Jarl, 2021; Bus et al., 2024).
However, data from North Queensland suggests widespread underuse. A multi-site audit revealed that no regional Hospital and Health Service achieved more than 40% adherence to gold-standard offloading. In Townsville, the rate was just 12.5%. At Kirwan Health Campus, a community-based podiatry service in Townsville, no gold-standard offloading had been routinely available prior to 2024. Patients requiring total contact casting were referred to the tertiary hospital, resulting in treatment delays, travel-related costs, and lower adherence. For many patients, particularly those living on fixed incomes or without reliable transport, this created a significant barrier to timely care—widening the gap in outcomes between metropolitan and regional populations.
To address this inequity, Instant Total Contact Casting (iTCC) was introduced in July 2024. iTCC is a modified technique that renders a removable knee-high walker irremovable using casting materials and sports tape. This approach preserves the therapeutic efficacy of traditional Total Contact Casts (TCCs) while requiring significantly less time, fewer resources, and no specialist casting skills. These characteristics make iTCC especially well-suited for regional and rural podiatry services with limited staffing and infrastructure. Prior to implementation, a qualitative study was undertaken with ten podiatrists and podiatry assistants at Kirwan Health Campus. Semi-structured interviews explored perceived barriers and enablers to iTCC adoption. While concerns about time constraints, sustainability, and limited high-risk foot exposure during university training were raised, participants expressed strong motivation to upskill and improve care. Staff recognised that iTCC would reduce travel burdens, improve healing rates, and support best-practice care delivery within their local service.
The introduction of iTCC at Kirwan was not only a response to clinical need—it also represented a strategic opportunity to strengthen the regional workforce, improve service delivery, and enhance health equity. By enabling community-based application of gold-standard DFU offloading, iTCC supports key priorities of the Queensland Health Rural and Remote Health Service Strategy, including the reduction of avoidable hospitalisations and the promotion of value-based care. This project sought to test whether iTCC could be sustainably implemented in regional settings.